Electric Double Layer Stacking Machine

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Electric Double Layer Stacking Machine
Details
Core Components: Flattening conveyor, slow-stop conveyor, indexing conveyor, pallet dispenser, pallet conveyor, grouping machine, bag pusher, stacking unit
Drive Type: Electric (servo motor)
Layers: Double layer (automatic)
End Effector Functions: Clamping, gripping, suction, handling, stacking
Category
Stacker
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Description

In production lines where high efficiency and high precision are paramount, the Electric Double Layer Stacking Machine demonstrates significant advantages. Our company builds upon the technical legacy established by Yimeng Machinery in 1995; officially registered as Yuanding Machinery in 2010, our operations span a 7,000-square-meter facility that integrates both R&D and manufacturing. This Electric Double Layer Stacking Machine is ideally suited for low-to-medium volume production scenarios across sectors such as petrochemicals, food, animal feed, and building materials. The system comprises several key modules: flattening conveyance, deceleration conveyance, orientation, grouping, bag pushing, palletizing, a pallet magazine, pallet conveyance, and pallet output. Utilizing servo motors paired with ball screw drives, the machine achieves millimeter-level palletizing precision while generating operating noise significantly lower than that of pneumatic equipment. Crucially, it can automatically complete the stacking of two layers within the same footprint typically occupied by a single-layer machine, thereby nearly doubling the production efficiency per unit of floor space. The end effector integrates gripping, grasping, and suction functions-all independently controlled by servo motors-allowing for fully programmable motion trajectories.

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**Structure and Operation**
Materials sequentially pass through the flattening conveyor for alignment, the deceleration conveyor for speed reduction, and the orientation conveyor for directional adjustment, before being arranged into groups according to a preset pattern by the grouping unit. A bag-pushing mechanism then transfers the grouped materials to the palletizing station. Empty pallets are automatically released from the pallet magazine and positioned via the pallet conveyor. Subsequently, the Electric Double Layer Stacking Machine's electric actuators-operating under closed-loop servo control-grasp the materials to precisely place the first layer, then automatically stack the second layer on top; the relative orientation or offset between the two layers can be configured to meet specific process requirements. Thanks to the ball screw transmission system, the repeatability of the stacking position for each layer is exceptionally high, resulting in neat and uniform pallet stacks. Once the double-layer palletizing process is complete, the pallet conveyor transports the fully loaded pallet out of the system. The gripping, grasping, and suction mechanisms can be independently activated or deactivated, allowing for real-time switching based on the specific type of material being handled; this makes the machine suitable for medium-to-high frequency production environments and ensures low long-term maintenance costs. Customization and Service
Based on a client's production line layout, material specifications, and required stacking layers, we can custom-tailor the conveyor length, actuator configuration, and stacking logic of our Electric Double Layer Stacking Machine. Our company has established a standardized quality management system encompassing R&D, manufacturing, sales, and service. We accept orders starting from a single unit; standard payment terms are a 30% upfront deposit followed by a 70% final balance. We support EXW, FOB, and DDP trade terms. We provide a one-year warranty, accompanied by professional guidance on maintenance and repair. Installation support is available via video conferencing, or we can dispatch personnel to the client's site. Large components are shipped as bare cargo, while smaller parts are packed in wooden crates to ensure they arrive in perfect condition.

Key Specifications 

 
 
 

Parameter

Details

Core Components

Flattening conveyor, slow-stop conveyor, indexing conveyor, pallet dispenser, pallet conveyor, grouping machine, bag pusher, stacking unit

Drive Type

Electric (servo motor)

Layers

Double layer (automatic)

End Effector Functions

Clamping, gripping, suction, handling, stacking

Applicable Materials

Boxes, bags, barrels, sheets, pallets, paper pads

Applicable Industries

Petrochemical, food, feed, building materials, solar, automotive, steel, warehousing

Custom Options

Conveyor length, tooling setup, layer configuration, product color

Minimum Order

1 piece

Payment Terms

30% advance, 70% balance

Trade Terms

EXW, FOB, DDP

Warranty

1 year

 

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