Highway Guardrail Forming Machine

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Highway Guardrail Forming Machine
Details
Material Thickness: 2.0 – 4.0 mm
Forming Stations: 22 – 28 stations
Main Shaft Diameter: 100 mm (45# steel)
Drive Motor Power: 30 – 45 kW (variable frequency)
Category
Molding Main Unit
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Description

YuanDing Machinery has been deeply rooted in the field of metal forming since 1995, officially establishing the YuanDing brand in 2010. For over three decades, we have continuously pushed the boundaries of what is possible, tackling ever-thicker, stronger, and more complex materials. Our Highway Guardrail Forming Machine stands as the quintessential embodiment of this accumulated technical expertise-specifically engineered for the production of highway corrugated guardrails. These guardrails are required to withstand high-speed vehicular impacts, placing extremely rigorous demands on both material thickness and forming precision.

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This machine is designed to process steel plates ranging in thickness from 2.0 to 4.0 millimeters-firmly placing it within the heavy-duty category. We have engineered a forming sequence comprising 22 to 28 stages; by limiting the deformation increment at each stage, we ensure that these thick plates remain free of cracks and maintain exceptional dimensional stability. Power is supplied by a high-output 30–45 kW variable-frequency motor, coupled with a gear-and-chain transmission system-the most reliable configuration available for heavy-load applications. Regarding material feeding, we have equipped the machine with a robust guiding system and a hydraulic pre-shear mechanism, enabling it to effortlessly handle heavy steel coils. The true "soul" of this Highway Guardrail Forming Machine, however, lies in its roller shafts: featuring 100mm-diameter main shafts forged from 45# carbon steel, the rollers undergo a meticulous process of precision turning, heat treatment, hard chrome plating, and mirror polishing to ensure exceptional wear resistance. Additionally, electroplated round steel tie rods are installed on both sides of the machine base to prevent any deformation of the side wall panels.

The post-shearing section employs a vertical-motion guiding mechanism to ensure clean, burr-free cuts. The shear blades are crafted from Cr12MoV steel; following heat treatment, they boast a service life exceeding one million cuts. In terms of control, the system utilizes either Yaskawa or Schneider PLCs, allowing for fully automated operation simply by entering the desired length and quantity via the touchscreen interface. Our manufacturing facility spans 7,000 square meters and houses over 30 pieces of advanced processing equipment, enabling us to export our products to more than 60 countries worldwide. By choosing this Highway Guardrail Forming Machine, you are choosing to establish a solid line of defense for road safety.

Product Specifications 

 
 
 

Parameter

Details

Material Thickness

2.0 – 4.0 mm

Forming Stations

22 – 28 stations

Main Shaft Diameter

100 mm (45# steel)

Drive Motor Power

30 – 45 kW (variable frequency)

Blade Material

Cr12Mov (1,000,000+ cut lifespan)

Control System

PLC with touch screen (Yaskawa / Schneider)

Factory Location

Wuxi, China (7,000 ㎡ facility)

 

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